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Procal Analytics helping protect the environment with Arcom SBC's

Procal Analytics (PA) are specialists in gas and liquid analysis. The MCERTS approved equipment designed and developed by their engineers is used globally in the fight for reduced emissions of environmental pollutants including acid rain and greenhouse gases. When engineers at Procal Analytics needed a new controller for their specialised systems they turned to Arcom. They needed reliable equipment from a company committed to supporting its customers. What they were looking for was a reliable, ruggedised PC platform with a wide temperature range (-10 to +60° C) capable of being left unattended for long periods of time - typically 3-years or so.

How does the equipment work?
The specialised range of products developed by Procal Analytics relies on their expertise in optical, chemical, mechanical and electronic disciplines. In outline the range of systems known as ‘PULSI’ process analysers contain optical spectroscopy absorption meters. These optical meters measure the absorption of a specific wavelength of light in a sample of gas or liquid; the absorption characteristics of a given chemical sample correspond to the concentration gas present. The light emitters and detectors used are highly specialised with detection ranges from Visible Infra Red to Ultra Violet.

Where are they used?
These MCERTS approved systems are employed globally, they are found in petrochemical refineries, cement plants, power stations, chemical process and industrial incinerators. Typically the PULSI analyser is mounted in emission stack or chimney where it may be monitoring emitted particle size and or chemical constituents. Levels of environmentally damaging chemicals such as Sulphur Dioxide (SO2), Nitric Oxide (NO) are monitored. Should the emissions reach dangerous levels the Analyser Control Unit (ACU) is able to raise an alarm so that immediate measures to stop the dangerous emissions can be made.
analysis system
Diagram showing the position of the ACU in the analysis system
Where does Arcom fit into the picture?
The Arcom ELAN-104 based processor board is used as part of the ‘Analyser Control Unit’ (ACU) providing a user interface and communications hub, communicating with upto 4 PULSI optical head units, 8 Alarm slave relays, up to 8 4-20mA analog signals and a special serial Modbus connection for use with a conventional PC. The ELAN-104 board is used to verify gas concentration levels against preset thresholds, logging data and in the event of a level violation, alarm systems.
Screen shot The ACU
Screen shot  The ACU

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